CNT-1000 Profiling/Grooving/Polishing Machine with One Rotating Z-Head

In 1997, CNT Motion Systems designed and built the first of five machines for a customer specializing in the management of water removal and sheet formation on all types of pulp and paper machines. Their unique process combines heat and air flow to remove moisture content from pulp. Currently, they have five CNT machines (three in the U.S. and two in the APAC region) used for profiling reinforced fiberglass plastic 2" tall, 4" wide and up to 35' in length. Once machined, 2" ceramic profiles are bonded to the material and (using the same machine) ground to within .002" tolerance over the entire length and then polished to a #5-8 finish.

FEATURES

• 48" Wide X 420" Long Cutting Area;
• 82" Wide X 450" Long Machine Footprint;
• Emergency Stop Switch on Computer Cabinet;
• AC Brushless Closed-loop Servo Drives;
• An IBM-compatible PC, State-of-the-art WinCNC™ Motion Control Software in a NEMA 12 Cabinet;
• Computer Control Spindle On/Off/Speed Changes;
• Automatic Tool Length Measure Switch for Calibrating End Mills and Drills;
• Laser Curtain for Measuring 10" Grinding/polishing Wheels;
• Pressurized and Lubricated 25mm Hiwin Bearings with Large Reservoir for Self-filling Auto Lube System;
• C-Axis for ±95 Degrees of Spindle Rotation with Nabtesco 153:1 Gearbox;
• Drip Pans and Trays for Coolant Recycling;
• Hose and On/Off Control of Coolant Flood;
• Cabinet Cooler Unit for Electronics;
• One 12Kw HSD ISO40 Four-pole 380V Long Nose Liquid-cooled Granite Spindle with Inox Coating;
• Water Jacket, Max 12000 RPM with Halo and 12 Adjustable Flood Nozzles and Water Flow Sensor;
• Remote Key Pad to Jog Machine/Run Programs;
• T-Slot Fixturing on 8" Centers for Attachment of Clamping Fixtures;
• Gortac Heat-sealed Way Cover on X-Axis to Cover Rail and Ball Screw;  
• Custom-written Profiling/Grinding/Polishing Software Package;
• A Keyence Laser is Mounted on the Gantry to Find the Maximum Height of the Ceramic to Begin Grinding and Verify the Finished Dimension after Polishing.

SPECIFICATIONS
Repeatability.001"
Positioning Accuracy±.002"
Cutting Area48" X 420"
Z-axis Travel18"
Rapid Traverse X & Y2000 IPM
Rapid Traverse Z500 IPM
Drive MotorServo
Y-axis Drive SystemArmolloy Coated    Helical Rack-and-pinion
X- & Z-axes Drive SystemArmolloy Coated Hiwin Ball Screw
ControllerWindows® PC
Warranty1 Year
WeightApprox. 15000 Lbs.

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